XXooptRobotics

Sizing a motor and gear ratio for a robot joint

mediumsubjectivesystem design

General

You are sizing the actuator for a single revolute joint on a robot arm. The joint must hold and slowly move a load that requires a peak output torque of 12N⋅m12\,\text{N·m} at the joint, at a maximum joint speed of 30rpm30\,\text{rpm}. You have selected a brushed DC motor whose continuous-rated output is 0.20N⋅m0.20\,\text{N·m} at a rated speed of 4500rpm4500\,\text{rpm}. Walk through how you would choose a gear ratio and verify the motor is adequate. Discuss torque margin, speed feasibility, and at least two real-world effects (e.g., gearbox efficiency, backlash, reflected inertia, thermal/duty limits) that you must account for before committing to the choice.